IN THE MANUFACTURING PROCESS OF OUR PRODUCTS, MADE IN SPAIN, THE MOST CRITICAL PHASE IS WELDING.
At Prilux Group, we incorporate a new low temperature profile welding process into our modules to extend product life.
The LED modules manufactured by Prilux Group and incorporated in all its luminaires are manufactured under very strict standards to ensure maximum quality.
In the manufacturing process of our products, Made in Spain, the most critical phase is welding. This phase is carried out by means of an air convection welding refusion furnace with 14 zones to ensure the most exhaustive control of temperature.
During the welding phase, the electronic components are subjected to temperature stress that can affect the life of the component.
The Prilux Group’s Factory Engineering Department has succeeded in lowering the maximum welding process temperature by 40ºC, reducing thermal stress. The result of this improvement has been possible thanks to the optimization of the process and the elements involved in it. At the same time, another beneficial effect has been achieved by almost eliminating the dangerous VOIDS or internal bubbles that prevent or diminish the thermal transfer or dissipation that occurs during the process of melting of solid elements and evaporation of gases inside the weld. All this translates into a significant improvement in the final quality of the product.
Grupo Prilux constantly invests in the control of its entire electronic equipment manufacturing process to guarantee the quality of all the phases in which it is divided. This control consists in the analysis of the soldering of PCB’s through X-rays, in the prototyping phase at the beginning of the product’s life. Once the product and process has been validated, the analysis is repeated once every 6 months throughout the life of the product. In this way, we guarantee the correct functioning of all stages of the process. On the other hand, we carry out periodic inspections by external companies of the sensors and elements that make up the machinery, leaving all critical points under control.